Responsibilities:

• Design and develop extrusion tooling using CAD and simulation tools
• Optimize extrusion processes to improve product quality and productivity
• Conduct routine inspections and maintenance of tooling systems
• Troubleshoot tooling issues such as flow imbalances, die lines, and dimensional inconsistencies
• Collaborate with customers and internal teams on new product development
• Support quality control through root cause analysis and corrective actions
• Maintain documentation for tooling design, specifications, and process changes
• Coordinate with production, engineering, quality, and supply chain teams
• Participate in design reviews and process improvement initiatives
• Ensure compliance with safety protocols and industry standards
• Provide on-the-job training for quality and production improvement
• Lead small projects to improve production in cost-effective ways
• Guide operators to achieve shift productivity and recovery targets
• Identify and report extrusion issues for preventive action
• Improve extrusion die speed and performance
• Track KPIs such as die design timelines, first-time-right success rate, and die off-loading at press

Qualification:

• Degree in Mechanical Engineering
• Minimum 10 years in extrusion tooling design and FEA (Altair HyperXtrude preferred)

Skills:

• Proficiency in CAD software (SolidWorks, AutoCAD, etc.)
• Expertise in FEA tools (ABAQUS, Form, Altair HyperXtrude)
• Strong understanding of extrusion processes and die steels (6000 series aluminum)
• Knowledge of mechanical design, fluid dynamics, heat transfer, and material selection
• Familiarity with statistical process control and quality methodologies
• Experience with ISO 9001, IATF, and safety regulations
• Strong analytical and problem-solving abilities
• Excellent communication and collaboration skills
• Project management and multitasking capabilities
• Detail-oriented with a focus on precision and tooling specifications
• Continuous learning mindset to stay updated on industry trends